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SAP PP Content

Introduction to ERP
- ERP Packages
- Introduction to SAP
- SAP Logistics Cycle SD/MM/PP
- PP Flow and Procurement Types

SAP Navigation
Organizational structure of an Enterprise in the SAP R/3 System
- Company, Company code, Controlling Area, Plant, Storage Location, Purchase Organization, Purchasing group, Sales Organization, Distribution Channel, Division, Sales Office, Sales Group, Shipping Point Etc...
- Discussion on implementation approach ECC vs S/4 HANA
- Discussion on Tools used in implementations
- Discussion Documentation process in S/4 Hana implementation
- Discussion on Cutover activity

Configuration Discrete Industry

Master data Configuration of BOM, Work center and Routings

Shopfloor configurations -

  • Order types
  • Order type dep parameters
  • Confirmation parameters
  • Scheduling parameters
  • Production scheduling profile
  • Production scheduler
  • Availability check

Master Data – Discrete Industry

  • Material Master
  • Bill of Material BOM
  • Work Center
  • Routing Different types of Routing
  • Production Version

Configuration  Process Industry

Master data  Configuration of BOM, Work center and Master Recipe.

Shopfloor configurations -

  • Order types
  • Order type dep parameters
  • Confirmation parameters
  • Scheduling parameters
  • Production scheduling profile
  • Production scheduler
  • Availability check

Master Data Process Industry

  • Material Master
  • Bill of Material  BOM
  • Resources
  • Master Recipe (w/o PI sheets)
  • Production Version

Master Data  REM Industry

  • Material Master
  • REM profile  configuration
  • Product cost collector (PCC)
  • Bill of Material  BOM
  • Work center
  • Production Version

Independent Requirement Planning

  • Demand Planning
  • Creation of PIR (Planned independent requirements)

MRP Planning

  • Master Data requirements in MRP
  • Carrying MRP Procedure MRP, MPS, CBP
    1. Reorder Point Planning
    2. Forecast Based Planning
    3. Independent requirement Planning
    5. MPS Planning
  • Difference between MRP Vs MPS
  • Master Production Scheduling planning run (MPS RUN)
  • MRP Run In Background job

Conversions and Processing Orders execution

  • Processing Planned orders
  • Planned orders conversion to Production Orders, Purchase Requisitions, Process Orders
  • Production order Goods issue process  (With and without Backflushing)
  • Production Orders Confirmations (with and without Auto Goods receipt)
  • Production Orders Settlement
  • Technically Complete Production Orders  TECO
  • Collective conversion of Planned Orders into Production Orders
  • Collective conversion of Planned Orders into Purchase Requisitions
  • Collective Release of Production Orders
  • Collective Confirmation of Production Order

Goods Movement in PP

  • Goods Receipt wref to Production Order
  • Goods Receipt w/o Production Order
  • Goods Issue wref to Production Order
  • Automatic Creation of GR and Release of the Production Order
  • Creation of GI wref to Reservation

Batch Management

  • Characteristics, Class and Sort Sequence
  • SLED In Batch in PP
  • Condition Tables
  • Access Sequence
  • Strategy Types
  • PP Batch Search Procedure
  • Maintain Batch Search Procedure for the Order Type
  • Production orders creation using Batch Automatic Batch Display at Production order creation and Production order Release
  • Batch Determination  Configuration and master data
  • Batch Derivation process Configuration and master data LIFO, FIFO, FEFO

Strategy Group

  • Define Strategy
  • Define Strategy Group, 10, 11, 40, 20, 50
  • Assign MRP Group to Strategy Group
  • Process Flow for each Strategy Group
  • Detailed Process Flow for each Strategy Group

Discrete /Process Manufacturing Process

  • Make To Order Cycle - MTO Process, 20, 50
  • Make To Stock Cycle - MTS Process, 10, 11, 40
  • Costing of the Materials
  • Planned cost vs actual cost in Prod/Process orders
  • Subcontracting process Operation subcontracting
  • Subcontracting process  Header subcontracting with special procurement key

Availability in MRP in PP

  • Define Requirement Classes and Requirement Types
  • Define Checking Rule and Availability Check

Repetitive Manufacturing Process

  • Master Data Maintenance
  • Production versions
  • REM Profile
  • Backflusing
  • REM Back flushing

INTEGRATION OF PP WITH OTHER MODULES

  • MM
  • SD
  • QM
  • FI
  • CO

Configurations for Demo:

 
     
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